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SWITCHMASTER
PREMIUM
SWITCH
MACHINES

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SwitchMaster premium highly-relieable slow-action switch machines are the finest quality.


Installation Options

Wiring schematics and instructions sheets are provided with each SwitchMaster switch machine and accessory. They and additional information are posted here for your convienance.

These and ALL materials posted and printed ARE COPYRIGHT Builders In Scale / SwitchMaster © 2003. They may be copied for NON-COMMERCIAL USE only.


FINE TUNING

We are in the process of developing this section with much more information, photos and examples to be posted soon.

SwitchMaster switch machine isometric photo of installation.


POWERING YOUR SWITCHMASTERS

ADJUSTING THE RESISTORS FOR YOUR SITUATION

After reading the instructions consider the following...

While a 1200 ohm resistor is supplied with your SwitchMaster it may or may not be the right one for your installation.

In most cases we've found 1200 ohms is about right for the typical power pack auxiliary supply. While these are often labeled as 12 Vdc sometimes the power coming out of them is 18, 20 or more volts! 1.2k is on the safe side. If your motor runs too fast or slow, or not at all, changing the value of the resistor is indicated. There are so many variations from old to new, cheap, or expensive- as well as other considerations such as your wiring (small gauge wires going to a machine far far away) and components (old "cheap" toggles", adding lamps or LEDs all add to the equation), the work the motor must do to throw \ the points, the scale of the turnout, and so on. So a little tweaking might be necessary.

Beside replacing the power supply with a higher or lower output consider changing the value of the resistors. If your turnouts are for the smaller scales you'll likely want to turn the power down more than the larger scales that might need more oomph.

Or maybe you have a switch in a difficult location that requires a bell crank or other mechanical linkage that will require more power than your other turnouts. This might mean that you'll want to change the resistor for just this one particular motor.

We'll make this easy for you by offering a set of 10 different resistors, our Part #1121. Use them to determine which value is right for you. In general, once you find the right value for your set-up all the others should follow suit. We can do this by trail and error. If the motor is too fast that means your power supply is putting out lots of voltage. Try one of the higher values (1.5K or 2.0K). If the motor is running slowly or not easily starting let's try one of the middle values (1.0K, 680, 390). If your power supply is weak then try one of the lower values (330, 270, 220). For instance, with one power supply we tried the 1200 ohm resistor was just too much. The motor didn't move at all. By trying different resistors we figured out 680 ohm resistor was right for the circuit. On another power supply 1200 ohms was the right value on the same circuit. If none of these ten resistors works then it's time to try another power supply.

We don't sell power supplies because they are readily available at a better price than we could offer. Besides, most model railroaders have one or two extras lying around or could snag one at the next swap meet for next to nothing. Old computer power supplies offer 12 Vdc, too. Who doesn't have an extra one of those in the closet? A wall wart will also do the trick.

On another application we are actually using alternating current (ac) to operate our switch machines. We know, we warned you not to do that. Well, yes, we did, but we rectified the ac using diodes on SPDT toggles to convert the ac power into direct positive or negative current. Pretty tricky, hun? Not really, just simple electronics. The power supply is nothing more than an 8-volt door bell transformer. For these circuits the 1200 ohm resistors was way too much and we found that 270 ohms was just right.

Okay, if you don't have a package of assorted resistors in hand there are some tricks you can try. If you take two 1200 ohm resistors and tie them together in parallel (side-by-side) the result will be 600 ohms. Tie three together and you get 400 ohms. Tie four and it's 300. The current has four ways to travel. So it's one forth of 1200 ohms. Take two 1200 ohm resistors and tie them together in series (nose-to-tail) and you get 2400 ohms. It's twice as hard to pass through. You can also mix them up, for example with two tied in parallel (600 ohms) and those in series with one by itself to get 1800 ohms. Thus, if you don't have the particular value you need often you can build something that has the required value.

A potentiometer is also available. Our part #1132. It's an adjustable resistor. By turning the thumbwheel we can adjust the resistance from 0-1000 ohms. We'll suggest you do what we have just talked about, tying the potentiometer in parallel with the 1200 ohm resistor (or as needed) and fine tuning the circuit with the adjustable potentiometer. We've found this very useful for those one or two motors that might have a little more (or less) work to do than the others.

CCC


SwitchMaster switch machine resistors.

Figure A   Installed Motor



ALTERNATIVE INSTALLATIONS

HORIZONTAL MOUNTING

While our standard installation is vertical the motors can be flipped on their side and mounted horizontally. They can be held in place with a 1-3/4" pipe clamp or "Z" or "L" shaped aluminum bracket. The linkage can be direct (hold your index finger in the air and wave it back and forth) or indirect as with a rod through a tube (hold your thumb up and move your arm forward and back) or same through a flex cable (model airplane control). SwitchMasters are powerful and have lots of throw. They can do the job!

CCC


SwitchMaster switch machine installation.

Figure A   Installed Motor



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